Hangzhou Jiangxing technology case: MES system of XX wooden door company

Hangzhou Jiangxing Technology (www
hzjux
com) case: MES system of XX wooden door company
XX wooden door company mainly produces solid wood composite doors and is an industry leader in the domestic market
The business model has gradually shifted from mainly producing wooden doors to providing customers with overall solutions for personalized decoration, with wooden doors as the core and wall, ceiling and other derivatives as the auxiliary
At present, the annual output value is about 1
4 billion, with an annual growth rate of 40%

In order to adapt to the shift from a large number of small varieties to a small number of multi varieties customized production mode, the improvement of environmental protection requirements, changes in the market environment, etc
, the latest MES system business strategy of the company is:
1
Gradually establish the flexible production mode of wooden doors internally;
2
Improve the personalized requirements of serving customers externally;
3
Maintain brand value and establish industry advantages

According to the requirements of the business strategy, in the next 2 to 3 years, XX wooden door company will achieve the goal of MES system informatization construction
1 piece of visual, 2 ideas, 3 steps of transformation, 4 automatic

1 piece of visual inspection: for the Kanban management in the production process, the production data can be seen at a glance;
Two ideas: balanced production and beat control in the process;
3-step Transformation: the intelligent transformation of the workshop is divided into 3 steps
The key core lies in the transformation of the automation control layer, including numerical control of equipment, modularization of production units, application of robot technology, three-dimensional warehouse integration, AGV integration, etc;
4 automatics: automatic prompt of demand, automatic re inspection, automatic alarm and automatic shutdown

In the door core section, line framing section, stile section, wharf section, assembly section, and the line head Kanban of the MES system of XX wooden door company, information integrated touch control and integrated display functions are set:
1
when “ NG” When, each section will remove all parts of the ng work order being processed from the production line;
2
when “ Hold” In case of (suspension), each section shall be suspended accordingly, so as not to accumulate production and not to produce in advance;
&Nbsp;
Efficacy of MES system of XX wooden door company
1
At the end of March, 2016, the 4\n\y door leaf line doubled its production capacity with a pure lean scheme, and the beat time reached 60s/ leaf;
2
By the end of May, 2016, the 4\y door leaf line achieved a production capacity of 800 leaves / day by lean combination of automatic control and software, and the beat time reached 40s / leaf;
3
By the end of August, 2016, the automatic control and robot layout of the 3\\; workshop were completed, and the beat time reached 30s/ fan;
4
It has built an intelligent factory platform integrating procurement, sales, suppliers, customer service and production; In the aspect of lean manufacturing, a complete lean improvement system and KPI system have been established

Original website: http://www
hzjux
com/chenggonganli/mumengongsiMESxitong/