Hangzhou Jiangxing MDC system software

1、 Overview of Jiangxing (www
hzjux
com) MDC system software
  MDC system software (manufacturing data collection & status management system): the manufacturing data collection and status management system is mainly used to collect the real-time operation data of CNC machine tools and other intelligent equipment in the workshop, realize the real-time monitoring and control of the equipment, analyze and process the data, and provide data support for other information-based software such as MES system and ERP system

  Jiangxing MDC system software is the integration of machine tool data acquisition system and machine tool data analysis and processing system
It has the functions of data acquisition, machine tool monitoring, data analysis and processing, report output, electronic Kanban display and so on
It helps enterprises solve the problems of equipment management difficulties, low efficiency of personnel data acquisition and so on, and also provides real-time data support for enterprise management to workshop application management decisions

2、 Detailed functional features of Jiangxing MDC system software
Powerful production data collection
  From simple machine switching to complex analog quantities and strings, manufacturing data covers all aspects of workshop site requirements
Through a variety of data acquisition means, Jiangxing technology has rich secondary development capabilities and experience in common CNC systems such as Siemens, FANUC, Heidenhain, num, etc
, making data acquisition the most possible

Real time and background data collection
  The MDC system software of Jiangxing realizes the automatic execution of the data acquisition part of the machine tool through the integration with the numerical control system, PLC system and the electric control part of the machine tool
It does not need the manual operation of the operator
The data has the characteristics of real-time, which also reduces the errors caused by manual operation and ensures the authenticity and accuracy of the data

Real time, transparent and visual device monitoring
  Jiangxing MDC system software reports the equipment operation status, which can display the current operation status of each equipment, including whether it is idle, how long it is idle, whether it is processing, how long it is processing, how about the status setting, whether it is running or has a fault? OEE report of comprehensive utilization rate of equipment can accurately analyze how efficient the equipment is, how much loss there is in which link of production, and what improvements can be made
The intuitive, array and color block real-time status * Kanban of the equipment will convey the equipment status of the production site to the corresponding managers at the first time

Lean equipment maintenance management
  In Jiangxing MDC system software, equipment maintenance personnel can record the maintenance time, maintenance content, equipment failure causes, etc
of each equipment, so as to calculate the most common equipment maintenance work and accumulate experience
Equipment maintenance personnel can also * the downtime, downtime reasons and downtime costs of equipment through reports and charts in the system
In addition, the equipment operation data collected by MDC system software can provide effective management basis for the managers of all departments of the enterprise, and help the enterprise to do a good job in equipment maintenance and management, including equipment post maintenance, preventive maintenance, improved maintenance, maintenance prevention, and production maintenance, that is, to comprehensively serve the TPM full production maintenance and TPEM full production equipment management

Professional and visual data processing and analysis
  Jiangxing MDC system software provides more professional analysis and processing in data mining of data collection
Visual data processing and rich graphical report display functions cover all aspects of workshop application
And make statistics and analysis of key data related to equipment and production, such as startup rate, spindle operation rate, spindle load rate, NC operation rate and failure rate

3、 Hardware solution of Jiangxing MDC system
 
  1
Jiangxing MDC data acquisition mode
  There are all kinds of production and auxiliary equipment on the production site, such as all kinds of processing equipment (lathes, milling machines, machining centers), all kinds of inspection and testing equipment, blanking equipment, stamping equipment, transportation equipment, welding equipment, storage equipment, etc
the communication interface forms and communication protocol types of these equipment are different
In order to meet the information collection of these equipment, it is necessary to develop corresponding communication protocols according to the specific forms

Common data acquisition methods are as follows:
Automatic collection:
  Serial port macro B: it can collect machine tool shutdown, idle, processing, part name, etc
it is suitable for Japanese CNC systems, such as FANUC, Mazak, Mitsubishi, daiyo and other serial port machine tools

Local area network interface: it can collect almost all the contents that can be displayed on the machine panel, such as various machine tool states, processing program names and contents, feed, magnification, speed, coordinate position, etc
it can also carry out some program editing control, tool change control, magnification modification control, quality control, etc
, so as to achieve perfect control integration
Applicable to FANUC 0I, Siemens 840D, Mazak network card, heidenhain530, etc

Acquisition card: it can collect i/o points and analog quantity information, such as machine tool shutdown, idle, processing, fault, spindle power, speed, temperature, pressure, etc
Applicable to all electronic devices

Manual collection:
  Collect processing information, such as work order number, employee number, shutdown reason, defect reason, manual work report, etc
HMI human machine interface
Barcode scanner
RFID reader / writer
MES terminal
  2
Application scope of Jiangxing MDC automatic acquisition
  According to the configuration of machine tools, Jiangxing MDC system software supports mixed access of various access modes, which can be applied to all kinds of CNC machine tools and PLC control equipment

Software communication is the main means, and Ethernet, serial port, MPI bus and other devices are used for communication to realize data acquisition
This method can realize the comprehensive data acquisition and monitoring of the machine tool almost without adding too much hardware
The amount of data collected and monitored is large, including almost all aspects of the data of the CNC system

  Typical machine configuration:
  Siemens 840d/810d series
From early win3
11 to WinXP systems, from mmc100 without hard disk to pcu50 with hard disk
The system includes 840D, 810D, FM-NC, 840Di, 840dsl, 840dsl
Siemens 802 series
802S、802C、802D、802Dsl、828D
Fanuc I series system
Ethernet is used for those equipped with Ethernet interface, and serial port is used for those without network card
Heidenhain system
MillPlus、TNC426/430、iTnc530
Mazatrol system
Mazatrol Fusion 640
Mitsubishi system
M70、C70、M60、E60…& hellip;
Num system
Flexium CNC、Axium Power CNC…& hellip;
 & hellip;& hellip;
Typical data collected by MDC system software:
þ Machine tool on / off status
þ Machine tool operation status: manual, automatic, MDI, etc
þ Spindle speed, spindle magnification, spindle power
þ Feed speed, feed rate
þ Program running status (running, stopping, etc
)
þ Name and path or program number of the currently executed program
þ Alarm information and its alarm content or alarm status
Adopt hardware data acquisition module for data acquisition
Other machine tools without software communication ability can use data acquisition module to realize basic data acquisition, and can make full use of the electrical design of the machine tool to complete certain data acquisition
Generally, the following data can be collected:
þ Machine tool on / off status
þ Spindle power
þ Machine tool running status
þ Three color light status of machine tool
þ Various analog and digital signals  
4、 MDC system software solution
Possible software tools for MDC system software integration
1
Configuration software
  Professional graphic simulation technology
The monitoring picture is consistent with the actual production activities
Rich design tools
Engineering configuration template (acquisition template, picture template, script template, graphic template)
Configuration engineering development XML
Multilingual operating system compatibility
Support complete PLC protocol
Customized configuration capability
Equipment transformation and signal transfer can be carried out
2
Interface software specified by machine tool PLC
3
Real time database system
 
  Enterprise level real-time production data platform
Distributed data architecture to meet the needs of the group
Real time access to production data of the whole plant
Efficient data compression algorithm
Long term preservation of historical data
Support online calculation and statistics
Support remote range and multiple data interfaces
Personalized customized services, flexible to meet user needs
Continuous and stable operation
4
Cloud data forwarding interface
5
Other management system interfaces
  5、 MDC system software case sharing
  MDC data acquisition system of a chemical fiber group in Shaoxing
 
  Use OPC protocol to integrate the original data islands, and then combine Alibaba IOT data protocol to summarize big data to the cloud

The monitoring center of the group headquarters can view the production and operation status data of subordinate manufacturers in real time

Massive historical data analysis, providing digital support tools for production improvement; Multi terminal support, PC, mobile terminal, Kanban
Product features: real time monitoring, production data collection, OPC, electronic Kanban display
Service content: standard solutions customized solutions
Case scenario: data visualization, predictive maintenance, remote monitoring equipment management, and connection to the industrial Internet of things
 
  MDC data acquisition system of a large multinational cable group
 
  By means of on-site installation of sensors and analog-to-digital conversion modules, data such as the output and equipment operating parameters of more than 50 production lines on site are collected in real time, and then big data is summarized to the cloud through Alibaba IOT data protocol

The monitoring center of the group's overseas headquarters can view the production and operation status data of three domestic manufacturers in real time

Massive historical data analysis, providing digital support tools for production improvement; Multi terminal support, PC, mobile terminal, Kanban
Product features: real-time monitoring, data acquisition, OPC, electronic Kanban display
Service content: standard solutions customized solutions
Case scenario: data visualization, predictive maintenance, remote monitoring equipment management, and connection to the industrial Internet of things
 
  MDC data acquisition system of a metal products company in Jiaxing
 
  The project involves two factories, involving data acquisition of more than 30 forming lines and more than 40 riveting machines
The real-time output is obtained by installing sensors on the forming line and rivet machine, and the weighing equipment is installed in the waste area to accurately obtain the finished product data
Cooperate with the touch all-in-one machine and strip scanning gun installed on the production line to manage production dispatching and reporting

At the same time, the spray production lines and drying rooms in the two plants are equipped with sensors to obtain the temperature information of the production line remotely and in real time

The data collected by the two factories are uploaded to Alibaba cloud through Alibaba IOT interface
Using the big data analysis technology and DataView tool provided by Alibaba cloud, the monitoring center of the group headquarters can view the production and operation status data of the two factories in real time

Massive historical data analysis, providing digital support tools for production improvement; Multi terminal support, PC, mobile terminal, Kanban
Product features: real time monitoring, data acquisition, OPC, Kanban
Service content: standard solutions customized solutions
Case scenario: data visualization, predictive maintenance, remote monitoring equipment management, connection to the industrial Internet of things
 
Original website: http://www
hzjux
com/MDCshujucaijixitong/