Case of Jiangxing Technology: production data acquisition system of chemical plant

Case of jiangxingke (www
hzjux
com): production data acquisition system of chemical plant
The chemical plant is mainly engaged in the development, design, production, sales and service of catalysts for flue gas denitration, mercury removal, dioxin removal and other pollutants from coal-fired power plants, with an annual output of 6000m3 SCR denitration catalyst

 
Project outline of production data acquisition system in chemical plant
Unmanned operation in the whole plant, command control of equipment operation, data collection and traceability in the whole process, robot collaboration, secondary safety protection subsystem, real-time visualization of operation differences, project-based production management, knowledge base, code management, visual identification system, centralized control center (centralized monitoring, centralized data, centralized control end)
The main functions realized include: production plan scheduling, production information management, data acquisition, equipment management, difference early warning management, Kanban management, material management, project information management, centralized control center, real-time database subsystem, secondary safety protection subsystem, ABB Robot man communication, visual identification subsystem, assembly module code scanning subsystem
Field application of production data acquisition system in chemical plant
1
real time status of equipment
Monitor the real-time operation information of equipment by collecting data points
Avoid production accidents caused by equipment failure;
Whether the monitoring equipment is abnormal;
Strengthen equipment management and improve work efficiency;
2
customer real-time query
Module information in use can be confirmed by region and factory
Customers can directly browse order processing information on the portal website
 
3
trace module production information
Improve the added value of products, improve quality control, and enhance users' trust in products;
 
4
intelligent input interface
Input production information through real-time data collection and code scanning
Replace handwritten records to improve work efficiency and effective productivity;
Ensure accurate recording of original data, improve quality and process control;
Benefit of production data acquisition system in chemical plant
1
The whole process of production business and quality can be traced through QR code
The production efficiency is increased by 17% and the quality problem is reduced by 38%
2
All customers can know the production progress of orders through the system at any time, and customer satisfaction is increased by 75%
3
Realize real-time collection, real-time display, real-time monitoring and real-time early warning of all equipment operating conditions, and increase equipment efficiency by 31%
4
Realize the immediate warning of safety stock, and provide 42% of the timely rate of materials
5
Real time control of material delivery and arrival status, and 67% of material supply is provided on time
6
Real time communication with the robot is realized, and the recognition rate is improved to 99
87%
Original website: http://www
hzjux
com/chenggonganli/shengchanshujucaijixitong/