Case of Jiangxing: production data acquisition system of a bedding group

Case of Jiangxing (www
hzjux
com): production data acquisition system of a bedding group
It is mainly engaged in the production of polyurethane soft foam and health products
It is headquartered in Hong Kong and has branches in Chinese Mainland, Macao and the United States
The total number of employees of the group exceeds 3000
Zhejiang production base is located in Jiaxing City, and the industrial park covers an area of 1000 mu

Production data acquisition system project summary of a bedding group
It realizes the intelligent scheduling of tasks from the material source to the whole production process and automatically sends them to the workstation terminal
The whole process product movement path control (pure induction mode), the paperless supporting of sop/ drawings and other auxiliary production materials, the real-time visual control of process differences, the intelligent collaborative operation of multiple production lines, the RFID of products, the RFID of warehousing and warehousing / inventory, the collaboration of supply chain supporting data, and the digitization of personnel performance, Whole process data traceability

The main functions of the project include: planning and scheduling, production control, RFID real-time supply chain system, data collection, equipment management, anomaly monitoring system, quality traceability, visualization, etc

Application scenarios of the production data collection system: RFID automatically generates the stock in / out data, forklift automatically, can view the spare warehouse location, intelligently recommends the stock in / out location, can view the order task number, the stock in quantity, and RFID automatically counts the inventory
Benefits of the production data acquisition system project of a bedding group:
 
1
Exceptions are released in real time, machine repair and maintenance are monitored, and the waste time of exceptions is reduced by 10%
2
The equipment maintenance implementation process is monitored by the system to extend the service life of the equipment and save 20% of the equipment cost
3
Monitor the production line execution plan in real time to shorten the production beat

4
Intelligent Implementation of logistics operation, reducing the waste of time in logistics circulation by 5%
5
The whole process of RFID product tracing can improve customer satisfaction with the product and increase the sales benefit by 0
3%
6
The refinement of the weekly plan to the daily plan is improved
The plan is released to each station in real time, and the real-time data is fed back to the planners, reducing the number of merchandisers by 4
Original website: http://www
hzjux
com/chenggonganli/chuangshangyongpinshujucaiji/