Case of Jiangxing Technology: MDC system of a cable group

Case of Jiangxing Technology (www
hzjux
com): MDC system of a cable group
The production base of texx cable group is located in Suzhou, Wuxi, Shanghai and Tianjin
It is subordinate to Italy XXXX group, a famous multinational wire and cable company, and its headquarters are located in Milan, Italy
With advanced management and production technology, the company is one of the first-class enterprises in the wire and cable industry in the world, with annual sales of more than 7billion US dollars

Summary of a cable MDC system project
It has realized the networked control of hundreds of machines of various specifications, brands and ages, automatic collaborative completion of orders by multi workshop operations, real-time control of job differences, intelligent ring and call system, smart watch instruction push system, visual / digital chemical plants, including domestic plants and Australian plants

Problems of a XX cable group
The device has encountered a failure!
There is a problem with the process!
Quality problems!
There is a problem with the production itself!
What are the factors that prevent the site from solving the problem at the first time?
1
The workshop is large and noisy
Relevant personnel are scattered in the workshop, and it is difficult to find them when necessary
2
Even if the telephone notification is made, it may not be heard considering the interference factors in the workshop
3
You have to ask one by one until you find someone who is free
4
Without complete historical data, statistical analysis and comprehensive improvement are impossible
How to solve a cable MDC system?
Whether the equipment operates and the speed of operation directly affect the actual output every day
There are more than 30 different types of equipment on site
No legal person reports the shutdown and the operation status of each machine in real time!
How to solve the problem of a XX cable MDC system?
1
after a detailed investigation on each equipment of a cable group, the shutdown status, timely production line speed, winding speed and other timely data values of each equipment were collected
2
considering different field equipment models and production years, different acquisition schemes are adopted
3
equipment data is collected in real time, interacts with the server through wireless network, and the software directly displays the real-time data on the computer
4
real time display the timely linear speed, winding speed and other data values of each equipment as well as the shutdown status of the equipment
And display the duration of each state
1
The system adopts b/s architecture, which is very in line with the needs of a XX cable group, because the group it belongs to is a multinational group
There are many cable production bases all over the world
The top management is scattered all over the world
You can directly turn on the computer locally, even at home and on the road to see the timely speed and switching on and off of 30 equipment in Suzhou base

2
See the switching on / off situation for a period of time or every day through the equipment use efficiency table

3
You can directly view the timely speed trend chart of any equipment remotely

4
Timely speed is of great significance to the production planning department for reference, because each equipment has the speed required by the production department, such as "e; Wrapping machine " The required speed is 1008, and the actual speed of workers is generally 500~1000
Using this system, the real-time speed display can correct the workers to restore 1008 status at the first time, which is of great significance to the actual daily output

5
It can be accessed wherever there is a network
The group's boss was very satisfied with it, and then installed this system for Tianjin, Shanghai, Malaysia and Australia to analyze the equipment utilization (production status) of the group in Asia
Then, Europe (Milan, Italy and other places) will be implemented, and finally a global equipment (production) resource analysis network at the whole group level will be created to reasonably allocate production resources at the group level

Achievements of a cable MDC system project:
The output and equipment operating parameters of more than 50 production lines on site are collected in real time by means of on-site sensors and analog-to-digital conversion modules, and then the big data is summarized to the cloud through Alibaba IOT data protocol

The monitoring center of the group's overseas headquarters can view the production and operation status data of three domestic manufacturers in real time

Massive historical data analysis to provide digital support tools for production improvement; Multi terminal support, PC, mobile terminal, Kanban
Product features: real time monitoring, data acquisition, OPC, Kanban
Service content: standard solutions customized solutions
Case scenario: data visualization, predictive maintenance, remote monitoring equipment management, and connection to the industrial Internet of things
Original website: http://www
hzjux
com/chenggonganli/dianlanMDCxitong/