Basic classification: special conveyor belt for automobile industry, special conveyor belt for battery
Special conveyor belt for quick frozen food, special conveyor belt for leisure food, special conveyor belt for aquatic industry, special conveyor belt for tire industry, special conveyor belt for logistics industry, special conveyor belt for chemical industry, special conveyor belt for frozen food, food conveyor belt, microwave conveyor belt, climbing conveyor belt, marble conveyor belt, corrugated conveyor belt, special conveyor belt for packaging industry, special conveyor belt for entertainment facilities, liquid
Automatic production lines such as conveyor belt for body food, conveyor belt for fruits and vegetables, conveyor belt for vegetables, conveyor belt for meat, conveyor belt for mines, conveyor belt for cement factories, conveyor belt for clothing factories, conveyor belt for glass factories, conveyor belt for injection molding industry, etc
Usage: oil proof conveyor belt, anti-skid conveyor belt, climbing conveyor belt, acid and alkali proof conveyor belt, heat proof conveyor belt, cold proof conveyor belt, flame proof conveyor belt, corrosion proof conveyor belt, moisture-proof conveyor belt, low temperature conveyor belt, high temperature conveyor belt, oil resistant conveyor belt, heat-resistant conveyor belt, cold resistant conveyor belt, low temperature conveyor belt, high temperature conveyor belt, acid and alkali resistant conveyor belt, flame-retardant conveyor belt
According to the material, PVC conveyor belt, Pu conveyor belt, polyethylene conveyor belt, plastic chain plate conveyor belt, module mesh conveyor belt, polypropylene conveyor belt, nylon conveyor belt, Teflon conveyor belt and stainless steel conveyor belt
Heat resistance ①
Heat resistant conveyor belt: Ti type resistance not more than 100 degrees, T2 type resistance not more than 125 degrees, T3 type resistance not more than 150 degrees
② High temperature resistant conveyor belt: the temperature resistance is not greater than 200 degrees
③
burning resistant conveyor belt (metal mesh conveyor belt): temperature resistance 200-500 ℃
Application scope of metal belt: assembly line metal transmission mesh belt, heat treatment furnace high temperature resistant mesh belt; Stainless steel mesh belt; Conveyor belt; Tunnel kiln mesh belt; Great Wall mesh belt; Drying mesh belt; Painting equipment mesh belt; Spraying equipment mesh belt; Cleaning machine mesh belt; Food net belt; Food cleaning conveyor chain plate; Stainless steel chain plate; Herringbone mesh belt; Double rotating energy-saving mesh belt; Injection cooling mesh belt; B-shaped mesh belt; Baffle conveyor belt; Chain conveyor belt; Fruit and vegetable cleaning mesh belt; Quick freezer chain net; Single freezer chain net; Quick frozen horseshoe net chain; Special conveying chain network for vegetable dehydration assembly line equipment, etc
1
Food and biscuit industry: mesh belt, cooling oil injector mesh belt, flat bending machine mesh belt, chocolate coating machine B-shaped mesh belt
At the same time, we also produce biscuit machinery, egg sprayer type B mesh belt and meat conveyor type B mesh belt, and imported ultra-thin energy-saving mesh belt
2
Instant noodles and rice noodles industry; Steaming mesh belt, frying box, drying hanging box, wire cutter, knife comb, face knife, face comb, support shaft, forming box, etc
3
Stainless steel flat top chain for all kinds of quick - frozen food and vegetable dehydration line equipment Chip removal chain Conveying chain, mesh belt, supporting shaft, etc
4
Glass annealing furnace mesh belt, flower baking furnace mesh belt, bottle conveyor mesh belt and mosaic mesh belt, with specifications of crankshaft type, straight axis type, rhombic type and double strand spiral type
Materials include A3 low carbon steel, dcy13 heat-resistant steel, icy18n19ti, oor18ni14moo2cu2 acid and heat-resistant steel, etc
The conveyor belt of high temperature furnace is generally made of 310S and 314, with high temperature resistance above 1100 ℃
Teflon is also known as Teflon conveyor belt, Teflon conveyor belt, PTFE conveyor belt and high temperature resistant conveyor belt
Teflon conveyor belt is divided into Teflon mesh conveyor belt and Teflon high temperature cloth
Both of them are coated with teflon resin with glass fiber cloth as the base material to make Teflon (PTFE) conveyor belt base cloth; The specification of Teflon mesh conveyor belt is defined by mesh size, mainly including 1× 1MM、2× 2
5MM、4× 4MM、10× 10mm mesh, and according to the different warp and weft, it is divided into single weft and double weft Teflon mesh conveyor belt; Teflon high temperature cloth is differentiated by thickness, and the thinnest can reach 0
08mm
Teflon conveyor belts are widely used in textile printing and dyeing, printing drying guide belt, screen printing, UV drying, UV series, light curing machine, offset printing machine, loose dryer, non-woven fabric dryer, high frequency dryer, food dryer guide belt, temperature control drying room, rapid drying of flux type ink and drying of general moisture containing articles
Standard conveyor belt strength standard
Ordinary conveyor belts shall comply with gb7984-2001 standard
Ordinary conveyor belt: covering layer: tensile strength not less than 15MPa, breaking elongation not less than 350%, abrasion ≤ 200mm3; The average value of longitudinal specimen of interlayer bonding strength shall not be less than 3
2n/mm between cloth layers; The distance between the covering glue and the cloth layer shall not be less than 2
1n/mm; The longitudinal elongation at break of the full thickness shall not be less than 10%; The longitudinal reference force elongation of the full thickness shall not be greater than 1
5%
Nylon (NN) and polyester (EP) conveyor belt coating shall have a tensile strength of not less than 15MPa, a tensile elongation at break of not less than 350%, an average value of longitudinal samples of interlayer bonding strength between cloth layers of not less than 4
5n/mm, a longitudinal elongation at break of not less than 10% for the full thickness, a longitudinal reference force elongation of not more than 4% for the full thickness, and a tensile strength coefficient of the framework at the national standard level, It can be lapped into a ring
Conveyor belt product classification
All conveyor belts must be connected into a ring before they can be used, so the quality of the conveyor belt joint directly affects the service life of the conveyor belt and whether the conveyor line can run smoothly
The common methods of conveyor belt joint include mechanical joint, cold bonding joint, hot vulcanization joint, etc
Conveyor belt mechanical joint method: generally refers to the use of belt buckle joint
This joint method is convenient and economical, but the efficiency of the joint is low and easy to damage, which has a certain impact on the service life of conveyor belt products
In PVC and PVG whole core flame retardant and antistatic conveyor belt joints, this joint method is generally used for products below grade 8 belt
Conveyor belt cold bonding head method: cold bonding adhesive is used for joint
This joint method is more efficient and economical than mechanical joint
It should have a better joint effect
However, in practice, it is not very stable because the process conditions are difficult to master and the quality of adhesive has a great impact on the joint
Hot vulcanization joint method of conveyor belt: it has been proved by practice to be the most ideal joint method, which can ensure high joint efficiency, and is also very stable
The service life of the joint is also very long and easy to master
However, there are some disadvantages, such as troublesome process, high cost, long joint time and so on
Repair classification conveyor belt cold vulcanization repair
Cold vulcanization repair of conveyor belt
1
grind the damaged part of the conveyor belt with an angle grinder and tungsten steel grinding disc
2
according to the size of the damaged part of the conveyor belt, select the corresponding repair strip or strip of the conveyor belt with semi vulcanized layer (the repair strip or patch shall be at least 15~20mm larger than the damaged part)
INMET recommends using the repair strip or strip with semi vulcanized layer
For materials without semi vulcanized layer, it is recommended to deeply polish the bonding surface
3
brush the damaged part of the conveyor belt and the semi vulcanized surface of the conveyor belt repair strip with the belt adhesive, and then dry it for a while, and then brush it for the second time (dry it until it does not stick to your hands, generally for five minutes under normal temperature)
4
straighten the repair strip and stick it on the grinding surface of the conveyor belt, knock and compact it with a rubber hammer or compaction roller to drive out the air
Warm tips: if the ambient temperature is too low, it is recommended to use iodine tungsten lamp or hot air gun for heating for 0
5-1 hour
If the heating time is allowed to be extended appropriately, it will be conducive to the improvement of the strength of the bonding surface
Hot vulcanization repair of conveyor belt
1
according to the damage size of the conveyor belt, it shall be at least 15~20mm larger around the damaged belt, draw a cutting repair line, cut at a 45 degree angle, and peel off the damaged cover rubber
Pay attention not to damage the underlying cloth layer or steel wire layer during cutting
2
the damaged part of the conveyor belt shall be deeply polished with an angle grinder and a tungsten steel grinding disc
It is recommended to grind 3mm
3
pave the polished conveyor belt with fabric reinforcing layer or steel wire reinforcing layer, brush the reinforcing layer and damaged parts with thermal vulcanizing agent, cut the four edges of the unvulcanized core rubber into bevels, and brush and lay the thermal vulcanizing agent (the size of the unvulcanized surface rubber shall be consistent with the size of the damaged parts)
4
use the hot vulcanizing mender or vulcanizing machine to pressurize and heat vulcanization
Warm tips: the temperature of vulcanizer controller is controlled at 145— Between 150 ℃, when the temperature of the upper and lower vulcanization plates is stable, start vulcanization for 35~45 minutes
(depending on the thickness of the belt, each vulcanized plate can vulcanize about 1mm rubber every 4 minutes) release the water pressure of the vulcanizer when the temperature of the vulcanized plate drops below 70 ℃, and then remove the vulcanizer
Rapid spray repair of conveyor belt
The conveyor belt is quickly sprayed with repair materials
It has super adhesion, excellent wear resistance, excellent tensile properties, cohesive strength, tensile strength, peel strength, and good hardness, toughness and elongation
It is free from disassembly and heat vulcanization
It can quickly repair the scratch of the rubber conveyor belt on site
The repair cost is low and the time is short
It can avoid major losses caused by scrapping, replacement and long-time shutdown
It has good self leveling and bright appearance
It can not only quickly repair the damaged rubber conveyor belt and rubber products, but also pre coat a protective layer on the surface of the products
Moreover, the repaired conveyor belt can fully reach the service life of the new conveyor
Adjustment method when the belt conveyor is started, the motor current will be 5-6 times higher than the rated value, which will not only affect the service life of the motor, but also consume more power In the design of the system, certain margin will be left in the motor selection
The speed of the motor is fixed, but in the actual use process, sometimes it needs to run at a lower or higher speed
Therefore, it is very necessary to carry out frequency conversion transformation
SAJ frequency converter is a kind of equipment that can realize soft start of motor, achieve energy-saving speed regulation by changing the working frequency of conveyor belt, and provide equipment with overcurrent, overvoltage, overload and other protection functions
Precautions with the popularity of conveyor belts in industrial production, manufacturers pay attention to multiple varieties, high performance, lightweight, multi-function and long service life
In industrial production, it is particularly important to use the conveyor belt correctly
The following matters should be paid attention to in the use of the conveyor belt:
1
prevent the idler from being covered by materials, resulting in poor rotation, prevent material leakage from being stuck between the roller and the belt, and pay attention to the lubrication of the moving part of the conveyor belt, but do not oil the conveyor belt;
2
prevent the conveyor belt from starting under load;
3
if the conveyor belt deviates, take measures to correct it in time;
4
in case of local damage of conveyor belt, artificial cotton shall be used for timely repair to avoid expansion;
5
prevent the conveyor belt from being blocked by the frame, pillar or block material to prevent it from being broken and torn