Invoicing | expenses plus |
Processing method | processing with samples or drawings |
processing ability | strong | Scope of application | high speed facilities |
quality system | ISO9002 | Process type | blow molding mold |
Mold protection
1
Rust prevention: prevent rust caused by water leakage / condensate / rain / fingerprints in the mold of the injection molding machine
2
Anti collision: prevent the mold from being damaged due to the breakage of the ejector pin and the failure to return in place
3
Stab removal: prevent mold burrs caused by cloth wiping / material punching / hand wiping / nozzle pliers touching / knife touching
4
Missing parts: prevent the mold from being damaged during the use of the mold due to the lack of pull rods / washers and other parts
5
Pressure prevention: prevent mold crushing caused by mold locking due to residual products
6
Undervoltage: prevent mold damage caused by excessive low pressure protection pressure
Among them, the proportion of mold damage caused by thimble fracture, thimble failure to return in place, mold residual products and lack of auxiliary parts is high, and it occurs more frequently, so more than 85% of mold damage is caused by this reason, and the maintenance cost of mold is generally high, so how to avoid this kind of situation is directly related to the interests of the injection molding industry
In order to prevent production delays caused by mold damage and high maintenance costs, as well as to better save human resources, vision Dragon technology has developed a product called "mold protector" by using machine vision technology after continuous research and improvement
Precautions for mold maintenance:
1
When disassembling the mold, avoid bumping and drenching, and move smoothly
2
Spray hot mold and a small amount of release agent
3
Conduct a comprehensive inspection of the mold and carry out anti rust treatment: carefully wipe the moisture and sundries in the cavity, core, ejector mechanism and row position, and spray the mold anti rust agent and grease
Mold maintenance
In the continuous working process of the mold, due to the wear of parts, deterioration of lubricant, water leakage, crushing of plastic materials and other problems, mold maintenance is required
1
Regularly remove rust (appearance, PL surface, mold cavity, core, etc
)
2
Refill lubricant regularly (ejection mechanism, row position, etc
)
3
Replace easily worn parts (pull rods, bolts, etc
) regularly
4
Other points needing attention
After the mold is removed by professional maintenance personnel, the mold cavity and thimble of the mold should be professionally tested and protected