origin | Hefei |
Product alias | manipulator |
voltage | 220V |
Power type | electric |
machining accuracy | high accuracy |
Category | manipulator |
Product introduction:
This series of injection molding manipulator is applicable to the finished products and water outlet of various horizontal injection molding machines
The arm types are single cut and double cut; The auxiliary arm can be added for the three piece die, and the finished product and the stock head can be clamped at the same time
Installing terka series manipulator can increase the production capacity (20-30%), reduce the defective rate of products, ensure the safety of operators, reduce labor, accurately control the production volume and reduce waste
Body structure
After years of continuous innovation and development, the injection molding manipulator products of telka robot have formed a full range of manipulator products, from full pneumatic inclined arm manipulator to five axis servo, which are reasonably configured according to customer needs
Imported high rigid linear slide rails are used for horizontal and upper and lower arms
The aluminum alloy extruded beam with light weight and high rigidity, combined with linear bearing and high rigidity bearing steel, can meet the requirements of fast extraction speed, high efficiency, small vibration and long service life
Pressure detection
Automatically detect whether the air supply pressure is sufficient
If the pressure is insufficient, it will automatically alarm and display insufficient pressure, and automatically pop up the anti falling cylinder to prevent the arm from sliding
The side chamfer mechanism can be taken out with the male mold or female mold
Fix the chamfer 90 degrees
Fixture circuit
Reserve air pressure pipeline and detection signal, and reserve two circuits of one suction and one hold, which can be used to take out fixtures such as suction, clamping and holding, and can cope with the diversified taking out of various finished products
Product features:
1
The control box is integrated with the machine body to save space
2
The handheld operator adopts a conversational operation interface, which is easy to learn and can switch between Chinese and English operation screens
3
The built-in program can be used at will
It has l/u-shaped removal function, and can be combined with storage mode, side posture selection, thimble setting, defective product alarm and other functions
4
It can automatically detect faults, display them on the screen and record them automatically
5
Can accommodate multiple groups of mold memory
6
It can be taken out in the direction of the mother mold and matched with various side posture actions
7
You can choose different material placement methods (horizontal discharge, horizontal entry, and simultaneous external placement)
8
All timing and counting can be modified in the mode of automatic operation
9
The modular PC board design makes replacement and maintenance very convenient; Pay special attention to the safety specification of connection with the ejector
All input and output signals of the molding machine use dry connection point signals to prevent mutual interference
10
With standard interface, it can be connected to the receiving table or conveyor belt
11
You can choose medium plate detection, water cutting device, spray type economic device, storage safety detection, etc
, which can be used with the automation of the whole plant
Telka Robot Technology Co
, Ltd
is a high-tech enterprise specializing in the research and development of products in industrial automation related fields
All along, telka robot adheres to the business philosophy of "quality · Boyuan", and always takes "people-oriented, independent innovation, dedicated service, excellence, integrity-based, value creation" as the business purpose, and is committed to helping industrial manufacturing enterprises improve their performance
Located in Hefei, Anhui Province, with a registered capital of 30million yuan, telka robot has passed the ISO9001 quality management system certification and ISO14001 environmental management system certification
It is an intelligent robot high-tech enterprise introduced and cooperated by the Institute of advanced research of the University of science and technology of China in 2016 Relying on the profound scientific research heritage of the University of science and technology of China and its own research and development team, telka robot has independently developed robots, manipulators, automatic production lines and supporting software, fixtures, etc
with domestic advanced level
For injection molding processing plants, "time is money"
To improve production efficiency, we must race against time, use higher speed, more flexible, higher load manipulator equipment, realize automatic production, and make the production efficiency even more powerful
Now injection molding plants have basically reached a consensus on the use of robots, because the use of robots can meet the challenges of high labor loss rate, shortened delivery cycle, safety problems and so on
So how to choose the right manipulator is particularly important
The following are the main points of selecting manipulator:
1、 Choose an injection molding manipulator with a simpler human-computer interface, which is easy to operate: the injection molding manipulator takes out the products and places them on the conveyor belt or the receiving platform, which can save labor
Making it into an automatic assembly line can save the plant site and make the whole plant planning smaller, more compact and exquisite
According to the current worker standard, the monthly salary of a worker is 3000 yuan, and the monthly cost of two shifts is 6000 yuan
It is extremely important for a worker to take care of the number of machines at the same time, which involves whether the operation steps of the injection molding manipulator control software are simple and clear, and whether the user manual is perfect
It is very important to choose the injection molding manipulator manufacturer that can provide complete information in this regard
Terka manipulator adopts human-computer interaction interface, which is simple to operate and easy to use
2、 Choose injection molding manipulator manufacturers with stronger technical strength to improve efficiency: adopting more stable injection molding manipulator is most in the interests of the boss in the long run, because the use of injection molding manipulator with mature technology, the same plant, the same equipment, the same conditions, due to the stability of the production cycle, the output is virtually increased, and the increased output is the net profit
If the injection molding cycle of the product is 10 seconds, each shift should be able to obtain more than 4000 molds
However, if an injection molding manipulator with unstable technical structure is used for production, the production will be interrupted three times per shift due to the machine alarm, and the repair time will be 3 minutes each time
On average, about 110 molds will be reduced every day
Assuming that each mold is 0
3 yuan, the depreciation of each machine will be 35/ day, and the depreciation of each machine will be about 900 yuan per month A higher and more stable take-out speed also significantly improves the economic benefits
For example, the molding time is 10 seconds, the take-out time in the mold of the injection molding machine is 0
6 seconds, 4075 molds can be obtained per shift, the take-out time in the mold is 0
8 seconds, 4000 molds can be obtained per shift, and the in mold speed is 0
2 seconds
About 150 molds can be produced every day
Assuming that each mold is 0
3 yuan, the value-added of each machine is 45 yuan, and the value-added of each machine is more than 1200 yuan per month
3、 There is little difference in price
Try to choose manufacturers with better after-sales service: at present, the injection molding manipulator market is mixed, with first-hand manufacturers, second-hand dealers, and third-hand resellers
For mechanical equipment, buying after-sales is more important than buying equipment
The injection molding manipulator technology has been relatively mature, but compared with injection molding machines, the injection molding manipulator industry is relatively narrow, and technicians who understand maintenance are not very common, Once an injection molding manipulator with no after-sales service or untimely after-sales service is selected because of the price of thousands or even hundreds of Yuan saved, a product with an injection molding cycle of 10 seconds can be shut down for one day and the production can be reduced by more than 2000 yuan